- Man management skills.
- Inventory management Ensure efficient deployment of manpower in the shifts.
- Ensure the procedures & systems are being followed.
- Ensure the defined process & quality checks are carried out at defined frequency.
- Ensure the flow of material for smooth functioning of production.
- Execution of production plan on the shop floor.
- Monitor the operator performance in the shifts.
- Concealing of the subordinates for efficient functioning.
- Define job priorities for the Maintenance.
- Trouble shooting for process problems related to machine & material in the shifts.
- Monitor the machine performance to deliver the product of desired quality.
- Analyze of the repetitive problems and root cause solutions.
- New product development-production run.
- Making trial production and bulk production.
- Execute the KPI projects by maximum people involvement.
- Ensuring clean, healthy & safe working envoirment on the shop floor.
- Ensure the discipline on the shop floor.
- Continual improvement.
- Overall management of the prod. & related activities.
Major Activities / Principal Accountability :
- Completely responsible for running & managing the production operation of multi product line.
- Allocation of manpower in the shift. Making the production plan for the shift.
- Ensuring the procedures are followed.
- Ensure the process sheets & the SPC charts are duly filled up by the operators.
- Ensure the proper trace ability of the products at the different stages in production.
- Ensure that the required work order, pallet balance sheet and spool labels are available on the shop floor.
- Ensure that the required instruments like micrometer, hanch-midtmeter is available on the shop floor and is in good condition.
- Ensure to handover the samples required by lab.
- Attending the process problem on the machines and doing trouble shooting.
- Ensure for rework of rejected material and mix them in regular pallets.
- Providing online help during crises situation.
- E.g.-When there are more no. of fr. in a group.
- Ensure the product and process quality parameters are checked at defined frequency and re-verify the same.
- Ensure that the machines are producing the right quality product.
- Ensure re-setting the machines for which product quality parameters are not in specification
- Ensure timely and efficient setting up of the machines.
- Ensure that the necessary process parts as per specification defined in setting chart are fitted on the machine.
- Execute the final checking (over control) is been done as per defined frequency.
- Keeping the record of temperature and humidity on the shop floor.
- Execute the product changeovers as per the production plan. Certifying the post changeover checklist.
- Execute re-setting of the machines after major maintenance.
- Certify the post maintenance checklist.
- Make decisions on products that are on the borderline in comparison to the specifications.
- Ensure that the production plan, dispatch plan are met.
- Keeping the track of productivity for the shift. Prioritize the maintenance activities
- Ensure the good housekeeping in the plant. Ensure for installation of new machine after maintenance handover.
- Executing the process trials. Execute the machine setting for new product development.
- Monitor the process and product quality parameter trend for new product. Executing the trial production and bulk production.
- Welder setting.
- Executing the preventive checks on welder at defined intervals.
- Ensure that all the auxiliary equipment are available at right place.
- Ensure that all the auxiliary equipments are in right operating condition.
- Ensure and provide if required the process parts needed Ensuring the machine length calibration at defined frequency.
- Coach the operators for the process knowledge. Development of sub-ordinates by continuous interaction.
- Understand the problems of subordinates and provide the solution or help if possible.
- Guide the subordinates for effective way of working.
- Skill development in the subordinates.
- Get involved in the solving of the problems occurring on shop floor.
- Minimize the scrap and rework.
- Promote the concept of ‘Safety First ‘Safety Always‘
- Conduct the daily shift change meetings.
- Ensure that the relevant information is passed on to the shifts.
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